The problem of dust collection in the working process of the machining center has always been a topic of concern to everyone. How can we achieve dust-free processing?
First, analyze the factors that determine the effect of vacuuming:
1. The power of the vacuum cleaner determines the size of the suction, and the suction can meet the basic requirements. Of course, it would be better if there is a central dust collection system.
2.Whether the design of the vacuum hood is reasonable. Vacuum hoods are generally equipped with brushes or PVC strips to prevent dust from overflowing during processing. If the materials used are not good enough, the brushes will turn outward and affect the dust collection effect after a long time of use, so the wool used Brush or PVC blinds must be of high quality.
3. The dust collection device is designed for centralized dust collection. The dust collection device of a machine generally needs to be distributed to several working links, so the design of the distribution is very critical. If you want to ensure a good vacuuming effect, you must first ensure that you work under the condition of maximum suction, and do not allow the suction to disperse. Focus on a little bit of suction, and the effect will definitely improve in a while.
4. Tool selection. Choose a tool with a good chip removal effect for the tool, which can discharge the dust in the gap where the tool passes.
5. The dust suction pipe is smooth, and the damage or blockage of the dust suction pipe will directly affect the dust collection effect.
This is how we do dust-free processing:
1. Equipped with a vacuum cleaner above 5.5KW to ensure the suction effect;
2. The dust suction cover is made of wear-resistant material to ensure that the edges are not curled during processing, and the multi-layer protection ensures that the dust does not spill out;
3. The vacuum device is used as a valve for directional vacuuming, so that the suction shunt is more accurate and effective, and the suction flow is not wasted. In addition, a self-cleaning function is added in the vacuum hood, which can also suck the dust from the gap of the tool;
4. Equipped with high-quality plastic-coated copper-plated steel wire reinforced dust suction pipe, which has better compressibility and aging resistance, and is more suitable for dynamic operating environments.
The dust-free design of our equipment has been well received by a large number of users in practical applications, which has improved the production environment of the workshop and also catered to the needs of the environment for environmental protection. The most direct improvement is the working environment of the operators, so that the on-site operators can work without worry and go to work easily.
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